Plan and implement manufacturing processes, procedures, and layouts. Support new product introduction and manufacturing cell design. Improve productivity, quality, safety, and cost efficiency. Develop work instructions, assembly processes, fixtures, and tooling. Analyze production issues and conduct Root Cause Analysis . Support FMEA, Kaizen, Poka-Yoke and continuous improvement activities. Monitor and improve production processes, workflow, equipment layout, and efficiency. Provide technical support and training to production teams. Coordinate with outsource suppliers and supervise sub-contractors. Prepare technical reports, presentations, and project updates. Monitor project progress, KPIs, budget, and deadlines.
Perform PDI inspections per Ford standards. Check vehicle mechanical, electrical & safety systems. Identify & report defects and quality issues. Complete inspection documents. Perform software updates, recalls & accessories. Ensure vehicles are safe & delivery-ready. Coordinate with Parts, Sales & Service Teams.
Plan and coordinate material requirements to support daily production. Monitor WIP (Work in Progress) and ensure timely material supply. Update production quantities, delivery plans, and stock records in the ERP system. Receive and verify incoming materials against purchase documents and quantities. Process Goods Receipt Notes (GRN) and maintain accurate inventory records. Control inventory movement, bin locations, and material issuance using the Kerridge ERP System. Conduct daily inventory checks and support perpetual inventory (PPI) activities. Coordinate vehicle delivery processes and ensure finished goods inventory accuracy. Prepare reports and documentation using Microsoft and Power BI. Assist with COA inspections, document control, and cross-functional operational projects. Prepare daily, weekly, and monthly inventory and vehicle yard reports for management.