Ensure operating condition is strictly comply with specification. Take immediate action for any process deviation. Monitor hourly wastage, operating condition, downtime and efficiency. Monitor quality of products at each process and ensure products confirm to customer's requirements. Control wastage, machine downtime and monitor cost of production to achieve an effective and efficient production system. Ensure planned yield is achieved. Analyse cause of weight variance, wastage product deficiency, machine downtime and all other problems that cause the inefficient production performance. Ensure production start time and end time is according to schedule. Ensure production target and efficiency is met wrapper wastage, WIP and machine downtime is below the control limit and no unnecessary wastage of resources occur. Proper recording and tracking of goods delivered to store. Initiate and implement system of improvement to production and process control. Ensure cleanliness, tidiness hygiene of production areas, products and safe operation. Organise and report Sunday activities. Compile these activities on a weekly basis and liaise with Maintenance Dept to seek technical support when required. To inspect and follow up on the job done the following day. Budgeting of overall production cost, expenditure, improvement projects etc. Compile and update production reports, control chart or any other report as instructed by FM or GM. Establish production standards, methodologies and OPLs, implement them and act on any process deviation. Plan and manage all resources in accordance to budgeted cost. Ensure compliance to all local regulatory requirements encompassing safety and health, food safety, environment, human resources etc.
Lead, train & mentor the maintenance team to ensure high performance & professional development to meet specified operations goals. Establish and monitor key performance indicators (KPIs) to track and improve the efficiency of maintenance operations. Formulate improvement programs and implement monitoring and controls for the maintenance functions. Plan, prioritize, and manage corrective, preventive and predictive maintenance. Establish maintenance management system for tracking work orders, spare parts, and maintenance history of factory equipment. Analyze causes of downtime, implement improvements focused on the elimination of repetitive failures and report regularly with the management. Meet regularly with relevant departments to discuss issues, solutions and plans. Coordinate with other departments (e.g., production, operations) to schedule maintenance activities with minimal disruption to business operations. Maintains safe and healthy work environment by following standards and procedures; complying with legal codes and regulations. Respond quickly in the event of an emergency, notify appropriate personnel and follow safety protocol. Inspect the machines on a weekly basis to ensure it is functioning properly and safely; work with the maintenance staff to ensure any equipment issues are immediately attended to and effectively solved. Participate in the hiring decision-making process, train new recruits and ensure existing staff have the required understanding of safety protocols & maintenance skill. Develop and manage the annual maintenance budget, controlling costs and identifying opportunities for savings. Provides and renders full technical support to production departments. Understand and able to execute 5S, GMP, FSMS & TPM according to standards To perform ad hoc tasks assigned by management from time to time.