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Lead end-to-end MES deployment by gathering detailed manufacturing requirements from all production sub-departments (Core, Winding, Assembly, Tanking, Drying, and Testing).
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Develop comprehensive MES functional specifications, business process workflows, and user requirement specifications (URS).
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Evaluate MES vendors, participate in technical workshops, and manage vendor deliverables to ensure alignment with AGH’s project roadmap.
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Oversee system integration testing (SIT), User Acceptance Testing (UAT), end-user training, and Go-Live support.
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Configure, test, and troubleshoot industrial communication protocols (OPC UA, Modbus TCP, Profinet, Ethernet/IP, MQTT).
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Partner with international machine OEMs and automation suppliers for PLC integration, tag mapping, and data extraction.
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Facilitate seamless, two-way data integration between MES, SAP S/4HANA Cloud, WMS, Microsoft Power Apps, and Power BI.
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Support API development, middleware configuration (e.g., Kepware, Node-RED), and interface testing for production order downloads, material consumption, and finished goods movement.
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Ensure real-time data sync between physical inventory scans (Barcode/QR/RFID) and ERP/WMS databases.
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Design, build, and maintain real-time Overall Equipment Effectiveness (OEE) dashboards, machine status monitors, and downtime tracking systems.
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Implement end-to-end Production Traceability (serial tracking from raw CRGO steel and copper reels to final transformer units).
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Deploy Digital Work Instructions (DWI) and paperless shop-floor interfaces to streamline operator workflows and reduce human error.
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Monitor key performance metrics including OEE, cycle times, quality yield, scrap rates, and machine utilization.
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Build automated management dashboards using Power BI and custom web tools to deliver actionable insights to plant leadership.
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Conduct root-cause analysis on recurring machine communication failures or data discrepancies.
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Actively contribute to AGH's Smart Factory vision by supporting projects in AI-based Predictive Maintenance, Digital Twin simulation, Industrial IoT (IIoT), and Automated Energy Monitoring.
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Stay abreast of emerging Smart Factory technologies and assess their potential application in power equipment manufacturing.
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